Infrastructure Built on Tomorrow’s Technology

At Magcore, precision is built into every layer of our infrastructure. Our advanced facility combines cutting-edge machinery, strict quality controls, and proven practices to deliver high-performance solutions for the automotive, energy, and industrial sectors.

Material Cutting & Slitting

  • Two slitting lines: One at 1300 mm width and one at 1500 mm, each running 150 MT per day.

  • Material range: 0.2 mm to 0.65 mm thickness, up to 1500 mm width, plus 1 mm CRCA shearing.

  • Automated CTL: Fully automated Cut-to-Length machine with indexing table, delivering uniform strip that improves stack quality and reduces downstream scrap.

  • Key Benefits: Delivers uniform strip dimensions for high-efficiency stamping, enhances stack quality, reduces material handling time, and improves overall magnetic performance in the finished product.

  • Supports smooth, silent, and strong motion in locomotives and industrial hoists

High‑Speed Press Lines

  • Medium tonnage: Two machines of 125 MT and three of 220 MT.

  • Heavy and ultra-heavy: One each of 300 MT, 350 MT and 360 MT, plus two of 550 MT.

  • Product range: Ø90 mm to Ø650 mm.

  • Key Benefits: Very high throughput with consistent tolerances, reduced scrap, lower magnetic losses, and predictable quality at scale.

  • Supports smooth, silent, and strong motion in locomotives and industrial hoists

Conventional Press Shop

  • Versatile press fleet: 12 machines from 40 MT to 100 MT, for high-speed and light stamping operations.

  • Mid-tonnage capability: 6 machines from 110 MT to 160 MT for medium-duty applications.

  • Heavy-duty lineup: 12 machines from 200 MT to 400 MT, plus 2 of 500 MT for heavy forming and deep-draw work.

  • Product range: Ø45 mm to Ø1300 mm on one floor, so large and complex components do not need a second supplier.

  • Extensive Product Range : Covers diameters from Ø 45 mm to Ø 1200 mm, meeting diverse industrial and application needs.

Notching

  • Machine range: 26 machines from 5 MT to 16 MT including servo, CNC and robotic systems, with four more being commissioned including one of 21 MT.

  • Product capability: Ø150 mm to Ø1300 mm across stator and rotor sizes.

  • Specialised equipment: Servo, skip and CNC notching with stator and rotor combination, giving rapid changeovers without a new progressive die and slot accuracy that reduces noise and vibration.

  • Key Benefits: Rapid changeovers without new progressive dies, lower tooling cost for variants, excellent slot accuracy that reduces noise/vibration and boosts motor efficiency.

  • Supports smooth, silent, and strong motion in locomotives and industrial hoists

Cleating

  • Machine range: 13 machines from 15 T to 300 T with roller fixture facility.

  • Capacity: Stator stacks to 1000 mm core height and Ø950 mm.

  • Spot welding: 3 machines for joint integrity, removing the need for adhesives or welding in certain designs and holding dimensional stability under load.

  • Key Benefits: Eliminates the need for adhesives or welding in certain designs, speeds up assembly, ensures dimensional stability, and improves motor efficiency through tight, consistent stacking.

  • Supports smooth, silent, and strong motion in locomotives and industrial hoists

Welding

  • MIG welding: Strong, clean joints with consistent penetration for high-volume industrial assemblies.

  • TIG welding: Firm, accurate bonding, including semi-automatic 8-torch TIG for even penetration around a stator stack.

  • Laser welding: High-speed, low-distortion welds for fine components, producing permanent joints that withstand high torque, vibration and thermal cycling.

  • Key Benefits: Delivers robust, permanent joints that withstand high torque, vibration, and thermal cycling; improves structural integrity, reduces maintenance needs, and supports high-performance motor applications.

  • Supports smooth, silent, and strong motion in locomotives and industrial hoists

Rotor Die‑Casting

  • Vertical machines: From 75 MT to 630 MT.

  • Horizontal machines: Three machines from 120 MT to 300 MT.

  • Product range: Castings to Ø650 mm diameter and 1250 mm height with a 150 kg aluminium shot capacity, delivering rotors with excellent balance and low resistance.

  • Key Benefits: Delivers rotors with excellent balance, low resistance, and high efficiency; enhances motor torque, reduces energy loss, and extends operational life—critical for performance-driven applications.

  • Supports smooth, silent, and strong motion in locomotives and industrial hoists

Machining

  • Vertical turning: VTL 1 to Ø2600 mm diameter and 2100 mm height, VTL 2 to Ø1250 mm and 900 mm height.

  • CNC horizontal lathe: 2500 mm between centres, turning to Ø660 mm.

  • Grinding: Horizontal slide way grinder with milling, table 6000 mm by 1850 mm, giving consistent input quality and fewer rejections downstream.

  • Key Benefits: Guarantees consistent input quality for downstream processes, reduces rejection rates, improves lamination performance, and optimizes magnetic efficiency through precise material preparation.

  • Supports smooth, silent, and strong motion in locomotives and industrial hoists

Fan Cover

  • Machine range: 15 machines from 30 MT to 600 MT, covering frame sizes 56 to 355.

  • Profiles: Square, canopy and double deep drawn covers, produced to customer drawings.

  • Finishes: Powder, ED and zinc coating, with tooling made in-house so design changes do not reset your lead time.

  • Key Benefits: Full control over tooling quality and timelines, faster die modifications for new designs, reduced downtime, and consistent part accuracy across production runs.

  • Supports smooth, silent, and strong motion in locomotives and industrial hoists

Tooling

  • Wire cutting: FANUC Robocut at 600 x 400 x 300 mm, CNC controlled for high-accuracy profiles with clean edges and tight dimensional control.

  • SuperDrill EDM: Table 400 x 300 mm, for deep-hole and micro-drilling applications.

  • Grinding: Horizontal slide way grind for superior surface finish and alignment accuracy, enhancing tool life.

  • Inspection: CMM at 1200 x 1800 x 1000 mm, verifying dimensional conformance before parts leave the plant.

  • CMM : Equipped with coordinate measuring machines for dimensional inspection and quality assurance.

  • CNC – Horizontal Lathe : Facilitates high-speed, heavy-duty machining with excellent repeatability and smooth tool operation.